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Image by Jannik Skorna

Active Post-op Knee Brace

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Overview

This prototype was built to reduce post-op anterior cruciate ligament (ACL) recovery time by enabling knee movement while ensuring that the joint remains within the range of motion (RoM) prescribed by a physician.
Role

- Student

- Designer

Team

4 Mechanical Engineering Students

Course

Cornerstone of Engineering

Date

Sep. 2019 - May 2020

kneebrace1_edited.jpg

Problem

Current post-op recovery knee braces simply restrict motion, resulting in prolonged recovery time. 

Constraints

Design and prototype an active post-op knee brace that will measure RoM and correct the knee with active force, with the following constraints:
  • Cost-effective and accessible
  • No larger than 12" x 18" x 12"
  • Within 1 - 2 pounds in weight

Brainstorming

We came up with three designs, each tackling the problem in a slightly different way. However, each one used an Arduino Redboard, breadboard circuit, LCD screen, buttons (for adjusting RoM), a way to measure degrees flexion of the knee, and a motor.
kneebrace3.jpg
kneebrace4.jpg
kneebrace5.jpg

Final Product

The final 75% scale prototype was able to measure the degrees flexion of the knee using a potentiometer and show the value on the LCD display. It was also able to identify when the knee was outside of the set RoM and adjust the joint using a brushless motor. 
kneebracetinkercad_edited.jpg
kneebrace2.jpeg

What I Learned

  • Steps to reaching an actionable solution from a problem statement
  • Teamwork
  • Arduino
  • Breadboard circuits
  • 3D printing

© 2023 by Daman Yang

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